MagnaFlow 5481108 is the front, primary three-way catalytic converter assembly for the 4.6L Explorer and Mountaineer, carried under CARB Executive Order D-193-177. It is a single dual-inlet, single-outlet unit with two spun ceramic catalyst bodies of 9 in and 11 in, four sensor ports and 2.5 in flanged inlets and outlet, measuring 54.5 in overall. Construction is 16 gauge 409 stainless steel tubing with 308 stainless MIG welds and 410 stainless barbed hangers. Gaskets and hardware are included, and the spun body design installs without cutting or welding. It is legal for sale and use in all 50 states, including California, Colorado, New York and Maine, where the vehicle's Executive Order number matches.
Specifications
| Type | California grade CARB compliant direct-fit three-way catalytic converter |
| Position | Primary (front, upstream); single assembly carrying both banks, not side specific |
| Material | 16 gauge 409 stainless steel tubing, spun stainless body, ceramic substrate |
| Size | 54.5 in overall length, 2.5 in inlet and outlet, dual inlet / single outlet, 4 sensor ports |
| Quantity | 1 converter assembly |
| Part Number | 5481108 |
| Warranty | 5 years / 50,000 miles construction and emissions |
This part fits:
| Year | Make | Model | Submodel |
|---|---|---|---|
| 2004-2005 | Ford | Explorer | Eddie Bauer |
| 2004-2005 | Ford | Explorer | Limited |
| 2004 | Ford | Explorer | NBX |
| 2004-2005 | Ford | Explorer | XLT |
| 2004-2005 | Ford | Explorer | XLT Sport |
| 2004 | Mercury | Mountaineer | Base |
| 2005 | Mercury | Mountaineer | Convenience |
| 2005 | Mercury | Mountaineer | Luxury |
| 2004-2005 | Mercury | Mountaineer | Premier |
Shipping
- In-stock orders placed before 3 PM EST ship the same day — everything else ships within 24 hours.
- Standard, expedited, and overnight options at checkout.
- Oversized items ship by freight and take longer.
- Backordered items ship as soon as stock lands — contact us for lead times.
- International orders: prices do not include VAT, duties, or import fees. Your country charges these at import and they are the buyer’s responsibility.
Returns
- 30-day returns on new, uninstalled items in original packaging with all hardware.
- Standard returns: 8% restocking fee, buyer pays return shipping. Both waived if the item is defective or we made the error.
- Installed or used parts can’t be returned — confirm fitment before you install.
- Special orders and custom items are final sale.
- Email us for return authorization before shipping anything back.
Full details: Shipping Policy · Refund Policy
