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do88 BigPack Intercooler Kit - Saab 9-5 Automatic (B205/B235) 2002-2010 - Black Hoses

do88 SKU: DOBBIG-100-S
Price
Regular price $1,011.99
Regular price Sale price $1,011.99
Only 1 Left – Order Soon
Shipping calculated at checkout.

This do88 BigPack pairs an all aluminum performance intercooler with a 2.375 inch mandrel bent charge pipe kit and replaces the OE charge air path on the automatic gearbox Saab 9-5. do88 measures the core at 11803 cm3 against 6379 cm3 for the OE unit, an 85 percent gain, with 268 CFM at 0.15 bar (2.18 psi) pressure drop against 192 CFM stock. Post intercooler air temperature fell to 32°C from 53°C under matched test conditions on do88's SuperFlow SF-1020 flow bench. CAD designed and CFD analyzed cast end tanks feed the core, the pipes carry CNC machined sensor bosses, and the kit ships with four black silicone hoses, ten stainless clamps and all mounting hardware.

Specifications

Type All aluminum charge air intercooler and pressure pipe kit (do88 BigPack)
Material Welded aluminum core with CAD designed cast end tanks
Core Volume 11803 cm³ (OE 6379 cm³), 85% larger
Air Flow 268 CFM at 0.15 bar / 2.18 psi pressure drop (OE 192 CFM), 35% higher
Intake Air Temperature 32°C vs 53°C OE under matched conditions, 21°C lower
Charge Pipes 2.375 in (60 mm) mandrel bent aluminum with CNC machined sensor fastenings
Hose Color Black
Hose Material Silicone with 3 to 4 layer reinforcement
Included Intercooler, charge pipes, 4 silicone hoses, 10 stainless hose clamps, mounting hardware and instructions
Quantity 1 (complete kit)
OEM Replacement 4966735, 4966701, 5191770, 7591936
Part Number BIG-100-S

Documents: Installation Instructions (PDF)

This part fits:

Year Make Model Submodel
2002 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2003 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2004 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2005 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2006 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2007 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2008 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2009 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2010 Saab 9-5 2.0T, 2.3T, Aero (Automatic)

Shipping

  • In-stock orders placed before 3 PM EST ship the same day — everything else ships within 24 hours.
  • Standard, expedited, and overnight options at checkout.
  • Oversized items ship by freight and take longer.
  • Backordered items ship as soon as stock lands — contact us for lead times.
  • International orders: prices do not include VAT, duties, or import fees. Your country charges these at import and they are the buyer’s responsibility.

Returns

  • 30-day returns on new, uninstalled items in original packaging with all hardware.
  • Standard returns: 8% restocking fee, buyer pays return shipping. Both waived if the item is defective or we made the error.
  • Installed or used parts can’t be returned — confirm fitment before you install.
  • Special orders and custom items are final sale.
  • Email us for return authorization before shipping anything back.

Full details: Shipping Policy · Refund Policy

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