do88 BigPack Intercooler Kit, black hoses, cooler core with blue couplers, angled view

do88 BigPack Intercooler Kit - Saab 9-5 Automatic (B205/B235) 2002-2010 - Black Hoses

do88 SKU: DOBBIG-100-S
Price
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Details

Branddo88
SKUDOBBIG-100-S
Manufacturer Part NumberBIG-100-S

Product Information

This do88 BigPack pairs an all aluminum performance intercooler with a 2.375 inch mandrel bent charge pipe kit and replaces the OE charge air path on the automatic gearbox Saab 9-5. do88 measures the core at 11803 cm3 against 6379 cm3 for the OE unit, an 85 percent gain, with 268 CFM at 0.15 bar (2.18 psi) pressure drop against 192 CFM stock. Post intercooler air temperature fell to 32°C from 53°C under matched test conditions on do88's SuperFlow SF-1020 flow bench. CAD designed and CFD analyzed cast end tanks feed the core, the pipes carry CNC machined sensor bosses, and the kit ships with four black silicone hoses, ten stainless clamps and all mounting hardware.

Specifications

Type All aluminum charge air intercooler and pressure pipe kit (do88 BigPack)
Material Welded aluminum core with CAD designed cast end tanks
Core Volume 11803 cm³ (OE 6379 cm³), 85% larger
Air Flow 268 CFM at 0.15 bar / 2.18 psi pressure drop (OE 192 CFM), 35% higher
Intake Air Temperature 32°C vs 53°C OE under matched conditions, 21°C lower
Charge Pipes 2.375 in (60 mm) mandrel bent aluminum with CNC machined sensor fastenings
Hose Color Black
Hose Material Silicone with 3 to 4 layer reinforcement
Included Intercooler, charge pipes, 4 silicone hoses, 10 stainless hose clamps, mounting hardware and instructions
Finish Black
Quantity 1 (complete kit)
OEM Replacement 4966735, 4966701, 5191770, 7591936
Part Number BIG-100-S

Documents: Installation Instructions (PDF)

This part fits:

Year Make Model Submodel
2002 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2003 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2004 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2005 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2006 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2007 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2008 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2009 Saab 9-5 2.0T, 2.3T, Aero (Automatic)
2010 Saab 9-5 2.0T, 2.3T, Aero (Automatic)

Shipping

  • In stock orders typically ship within 1 to 3 business days.
  • Standard, expedited, and overnight options at checkout.
  • Oversized items ship by freight and take longer.
  • Special order items follow a lead time we confirm with you individually before the order is committed.
  • Backordered items ship as soon as stock lands. Lead times are manufacturer estimates and can change. Contact us for current ETAs.
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  • International orders: prices do not include VAT, duties, or import fees. Your country charges these at import and they are the buyer’s responsibility.

Returns

  • 30 days from delivery to request and ship back a return on new, uninstalled items in original packaging with all hardware.
  • Standard returns: 8% restocking fee on the item price before tax and shipping. Shipping is not refunded in either direction. All waived if the item is defective or we made the error.
  • Fitment guaranteed: select your vehicle above, or confirm fitment with us in writing before you order. If the part shows as a fit and it is wrong, the return is on us, even after installation. Otherwise, installed or used parts cannot be returned.
  • Final sale: special orders, coilovers, electronics, engine internals, turbochargers, superchargers and turbo kits, unless defective or we sent the wrong item.
  • Product images may be representative. The SKU and specifications in the listing are what ships.
  • Email us for return authorization before shipping anything back.

Full details: Shipping Policy · Returns & Refunds · Warranty
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